Automatic Food Tray Forming Machine for Bowl Plate Cup Box Making (PP/PET/PS)-High Productivity Energy Saving

Product Description

Thermoforming Machine Overview
All Servo Thermoforming Machine Model RSC-800-500
RSC-800-500 Machine Model

INTRODUCTION

RS-800-500 is a new generation full servo plastic thermoforming machine. It uses internationally advanced plastic sheet forming technology. It is a plastic sheet forming equipment that integrates mechanical, pneumatic and electrical integrated design. It can automatically complete all actions such as loading, feeding, heating, forming and cutting. Compared with hydraulic drive, this machine has more stable forming, faster speed and cleaner production.

It is suitable for processing different materials, such as A-PET, R-PET, C-PET, BOPS, HIPS, PP, PLA, PVC and barrier materials, and is suitable for the production of various beverage cups, coffee cups, milk cups, water cups, bowls, boxes and other plastic products.

Product Advantages

1. High degree of standardization, complete functions, safe, efficient, energy-saving and hygienic.
2. Integrates mechanical, pneumatic and electrical integration, controlled by PLC.
3. Easy-to-operate human-machine interface with remote connection function.
4. Electric lifting, double-station loading for coils up to 600KG.
5. Servo feeding, stepless length adjustment, high speed and accuracy.
6. Rapid heating (0 to 400°C in 3 mins) with 6-7 heating stages and automatic furnace removal.
7. Quick mold change system to reduce downtime and improve efficiency.
8. Servo motor mold opening/closing with high precision and low noise.
9. Positive pressure forming ensures uniform thickness and sharp corners.
10. Chain frame features fast cooling and wear-resistant design.
11. Cup blowing system with adjustable angle and air volume.
12. Servo motor chain drive prevents sheet sagging for smooth feeding.
13. Edge material winding device for clean production without burrs.
14. Simple and refreshing electrical cabinet design for easy maintenance.

Product Parameters

Sheet Materials PP/PS/PET/PLA/PE/CPET Air Consumption 4m³/min (0.5-0.8bar)
Sheet Thickness 0.2-2.5mm Weight 7500kg
Forming Area 780*480mm Total Installed Power 150KW
Width Of Sheet 400-850mm Heating Power 122kw
Max Speed 35 moulds/min Feeding Motor 4.4kw
The Longest Knife 12m Plug Motor Power 5.5kw
Dimension 4500*2000*2600mm Waste Winding Power 0.4kw
Clamping Force 1100kn Forming Motor 15kw
Max Forming Depth ≤180mm by blowing Machine Travel ≤220mm

Configuration List (Customizable)

Motor Reducer Guangdong Brand Temperature Module Taiwan Delta
Molding Solenoid Valve Japan SMC Heating Brick Jiangsu Tianbao
Solenoid Valve Japan SMC Contactor America Eaton
Cylinder Taiwan AirTac Low Voltage Apparatus America Eaton
Servo Motor China Inovance Other Electricals Germany Phoenix
Production Display

Machine Details

Detail Map
Loading sheet part: Load automatically, lower human resource cost. Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast. Double stations, big diameter, max roll Weight:600kg, Diameter 800mm.
Feeding sheet part: Automatic feeding reduces human resource costs. Actively transport the sheet and reduce the load on the conveying servo motor. Cleverly control the proximity switch.
Human-machine interface: Controlled by PLC, all action programs can be operated through the 15-inch touch screen interface, simple and convenient.
Heater: Chinese top brand Tianbao heating tile, excellent insulation and efficiency. Two-layer furnace body with optimized tile layout for even heating.
Servo Stretching: Stretching by servo motor, super precision, high efficiency.
Mould: Cavity has internal cooling water, expediting speed. Equipped with ejector rod and nylon plugs for powerful product forming capability.
Five-point-connecting-rod: Provides more stable operation and faster speed. Includes an intelligent lubrication system for consistent maintenance.
Servo motor: Station mold closing, auxiliary stretching, and pull-tab parts are all driven by servo motors for fast speed, low noise, and high precision.
Guide head structure: Workstation supported by four hard chrome plated steel columns. Integrated mold table made by high-precision CNC for stability.
Waste Rewinding: Winding unit with torque motor to efficiently collect offcuts. Improves cleanliness and sustainability in high-quality production.

Frequently Asked Questions

What types of products can the RSC-800-500 produce?
The machine is versatile and can produce various plastic products such as beverage cups, coffee cups, milk cups, bowls, boxes, and other food containers.
Which materials are compatible with this thermoforming machine?
It supports a wide range of materials including PP, PS, PET, PLA, PE, CPET, BOPS, HIPS, and PVC, as well as various barrier materials.
What is the advantage of a full servo drive compared to hydraulic?
The full servo system provides more stable forming, faster operation speeds, significantly lower noise levels, and a much cleaner production environment without the risk of oil leaks.
How fast can the heating system reach production temperature?
The high-efficiency furnace can heat from 0 to 400 degrees Celsius in just 3 minutes, minimizing downtime and energy consumption.
Is the machine easy to operate for new users?
Yes, it features a 15-inch user-friendly human-machine interface (HMI) controlled by PLC, allowing all actions to be programmed and adjusted easily.
Does the machine include a solution for waste material?
Yes, it is equipped with an edge sheet rewinding device that uses a torque motor to efficiently collect and roll waste materials for easy disposal.

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